The Lead Wire Set include the connectors (1, 2) on both ends
and the lead wire linking to the connectors on both ends.
Normally, the Plastic Jacket is fabricated from PVC, PE and PU. Listed below are its advantages and weaknesses:
|Pros||Lowest in cost||Better weatherability||Good flexibility.
The Metallic Shield is braided from copper wire and its main purpose is to isolate the external electromagnetic wave. With higher number or denser layers of copper wire, it can enhance the shielding rate in reducing the electromagnetic wave interference. The main fabrication method comprises Braid Shielding and Spiral Shielding. The Braid Shielding Method requires higher cost but exhibits better shielding effect. In comparison, the Spiral Shielding Method requires lower cost but the shielding rate is lower accordingly; therefore, it is usually topped with aluminum foil to enhance the shielding rate.
The Cotton belongs to optional item. When the cable is wrapped with a sheath, a tighter wrapping layer can be achieved by adding cotton to reduce the gap between cores.
Normally, the Core Insulator is fabricated from PVC, PE and PP.
Listed below are its advantages and weaknesses:
|Advantage||Lowest in cost||Best insulation||Better workability|
|Weakness||Toxic and worst in insulation||Highest in cost||Harder|
Normally, the Core is fabricated from Copper, Tin-Plated Copper,
and Silver-Plated Copper. Listed below are its advantages and weaknesses :
|Copper||Tin-plated Copper||Silver-plated Copper|
|Advantage||Lowest cost||Easier for welding and better weathering endurance||Easier for welding and lowest in impedance|
|Weakness||Higher in welding temperature||Highest
|Highest in cost|
As the Microphone lead wire is subject to frequent plug/pull actions, easier bending effect tends to happen at the lead wire area near the connecting end. As the bending frequency increases, the Core or the Core Insulation inside the lead wire would break as to cause a short circuit or breaker opening. To avoid such a situation from occurring, a special Wire Cover is added near the connecting end of the lead wire. Such kind of Wire Cover is treated in flexible elastomer. It widens the contacting area with the connecting end in order that the plugging and pulling force will not concentrate at the lead wire and the connecting end. In addition, it can significantly reduce the bending amplitude of the lead wire to achieve higher product reliability.
1.Special mechanism design for robust conjunction
2.Bending proof for frequently using
3.Smart cover to prevent electrocution
The Wire Cover and the Head Stock is configured in assembly type. It is required to replace the damaged parts only if the Wire Cover or the linked Connector Seat is damaged. In this way, it not only saves resources and cost but also is also convenient for making replacement and saves time as well.